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Evidence Guide: AURVTN017 - Repair vehicle thermoplastic body panels and components

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTN017 - Repair vehicle thermoplastic body panels and components

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to repair thermoplastic body panels and components

  1. Job requirements are determined from workplace instructions
  2. Original equipment manufacturer (OEM) or authorised agency’s specifications for thermoplastic panel and component repairs and relevant safety data sheets (SDS) are sourced and interpreted
  3. Repair method is selected, and materials are checked for quality and prepared
  4. Hazards associated with the work are identified and risks are managed
  5. Tools and equipment, including personal protective equipment (PPE), are identified and checked for serviceability
  6. Work area is prepared and work is planned to minimise waste and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Original equipment manufacturer (OEM) or authorised agency’s specifications for thermoplastic panel and component repairs and relevant safety data sheets (SDS) are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair method is selected, and materials are checked for quality and prepared

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment, including personal protective equipment (PPE), are identified and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is prepared and work is planned to minimise waste and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out repair activities

  1. Suitable thermoplastic welding, fusion techniques and adhesives, including adhesion promoter where applicable, are used to repair thermoplastic body panels and components according to safety and environmental requirements
  2. Body filler that is formulated for the repaired thermoplastic is selected and used
  3. Repairs are completed to pre-paint condition according to specifications of OEM or authorised agency and workplace procedures
Suitable thermoplastic welding, fusion techniques and adhesives, including adhesion promoter where applicable, are used to repair thermoplastic body panels and components according to safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Body filler that is formulated for the repaired thermoplastic is selected and used

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs are completed to pre-paint condition according to specifications of OEM or authorised agency and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and thermoplastic body panels are presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and thermoplastic body panels are presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to repair thermoplastic body panels and components

  1. Job requirements are determined from workplace instructions
  2. Original equipment manufacturer (OEM) or authorised agency’s specifications for thermoplastic panel and component repairs and relevant safety data sheets (SDS) are sourced and interpreted
  3. Repair method is selected, and materials are checked for quality and prepared
  4. Hazards associated with the work are identified and risks are managed
  5. Tools and equipment, including personal protective equipment (PPE), are identified and checked for serviceability
  6. Work area is prepared and work is planned to minimise waste and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Original equipment manufacturer (OEM) or authorised agency’s specifications for thermoplastic panel and component repairs and relevant safety data sheets (SDS) are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair method is selected, and materials are checked for quality and prepared

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment, including personal protective equipment (PPE), are identified and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is prepared and work is planned to minimise waste and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out repair activities

  1. Suitable thermoplastic welding, fusion techniques and adhesives, including adhesion promoter where applicable, are used to repair thermoplastic body panels and components according to safety and environmental requirements
  2. Body filler that is formulated for the repaired thermoplastic is selected and used
  3. Repairs are completed to pre-paint condition according to specifications of OEM or authorised agency and workplace procedures
Suitable thermoplastic welding, fusion techniques and adhesives, including adhesion promoter where applicable, are used to repair thermoplastic body panels and components according to safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Body filler that is formulated for the repaired thermoplastic is selected and used

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs are completed to pre-paint condition according to specifications of OEM or authorised agency and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and thermoplastic body panels are presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and thermoplastic body panels are presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair thermoplastic body panels and components

1.1 Job requirements are determined from workplace instructions

1.2 Original equipment manufacturer (OEM) or authorised agency’s specifications for thermoplastic panel and component repairs and relevant safety data sheets (SDS) are sourced and interpreted

1.3 Repair method is selected, and materials are checked for quality and prepared

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment, including personal protective equipment (PPE), are identified and checked for serviceability

1.6 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Carry out repair activities

2.1 Suitable thermoplastic welding, fusion techniques and adhesives, including adhesion promoter where applicable, are used to repair thermoplastic body panels and components according to safety and environmental requirements

2.2 Body filler that is formulated for the repaired thermoplastic is selected and used

2.3 Repairs are completed to pre-paint condition according to specifications of OEM or authorised agency and workplace procedures

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and thermoplastic body panels are presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair thermoplastic body panels and components

1.1 Job requirements are determined from workplace instructions

1.2 Original equipment manufacturer (OEM) or authorised agency’s specifications for thermoplastic panel and component repairs and relevant safety data sheets (SDS) are sourced and interpreted

1.3 Repair method is selected, and materials are checked for quality and prepared

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment, including personal protective equipment (PPE), are identified and checked for serviceability

1.6 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Carry out repair activities

2.1 Suitable thermoplastic welding, fusion techniques and adhesives, including adhesion promoter where applicable, are used to repair thermoplastic body panels and components according to safety and environmental requirements

2.2 Body filler that is formulated for the repaired thermoplastic is selected and used

2.3 Repairs are completed to pre-paint condition according to specifications of OEM or authorised agency and workplace procedures

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and thermoplastic body panels are presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair vehicle thermoplastic body panels on four different vehicles, including:

two vehicle exterior thermoplastic panel components with a tear or dent

one thermoplastic panel component incorporating a flange and contour with a split of 100 mm

one interior or ornamental plastic trim component with a split, tear or dent.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing vehicle thermoplastic body panels and components, including procedures for:

selecting and using personal protective equipment (PPE)

using safety data sheets (SDS) for thermoplastics

manually handling body panels and components

using tools and equipment, including dust and fume collection equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

original equipment manufacturer (OEM) or authorised agency repair specifications specific to the vehicles specified in the performance evidence

thermoplastic repair procedures and techniques, including:

plastic material types

plastic repair tools and equipment

plastic welding

plastic adhesives

repair quality requirements

procedures and requirements for protecting vehicle and components during thermoplastic repair work

procedures for final inspection of completed thermoplastic repairs.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Thermoplastic panel and component repairs must include:

splits

tears

dents.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

using SDS for thermoplastics

manually handling body panels and components

using tools and equipment, including dust and fume collection equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.